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Boston Dynamics integration

Boston Dynamics Spot workflow integration possibilities

Boston Dynamics Spot is deployed in over 1,500 locations worldwide, primarily for industrial inspection and monitoring. The robot uses Orbit fleet management software for mission recording and data collection. This article explores workflow management gaps and potential integration approaches.

Current Boston Dynamics ecosystem

What Boston Dynamics provides today

Hardware platform:

  • Spot robot: Starting at approximately $75,000 for base Explorer Kit (total cost often exceeds $100,000 with attachments)
  • Battery life: Approximately 90 minutes per charge
  • Payload capacity: 14kg
  • Mobility: 1.6 m/s top speed, can climb stairs and traverse rough terrain
  • Temperature range: Extended operating temperature up to 55°C

Software ecosystem:

  • Orbit platform: Fleet management, data collection, and AI-powered analysis (formerly Scout)
  • AI visual inspections: Automatically detects anomalies like debris, spills, or corrosion
  • Site View: Creates digital twins using 360° images for remote monitoring
  • Spot SDK: Python and C++ APIs for custom development
  • Autowalk: Record missions by walking routes, then play back autonomously
  • API and webhooks: Integration with third-party enterprise systems

Real deployment scale:

  • Over 1,500 Spot robots deployed worldwide
  • Millions of automated data captures performed
  • Deployed in over 35 countries
  • Fleet collectively walks enough to circle Earth every three months

Workflow management gaps

Static mission recordings

Spot missions work by recording specific paths and actions, then playing them back. From Boston Dynamics’ SDK documentation, missions follow a “go here, do this” pattern - a linear series of actions at defined locations.

Limitations:

  • Missions play back the same way each time
  • Changes to facility layout require re-recording missions
  • No conditional logic based on inspection findings
  • Each mission is a separate file to maintain

No cross-deployment knowledge sharing

Each Spot deployment operates independently:

  • Inspection improvements at one facility don’t transfer to others
  • Mission files aren’t shared between sites
  • Each deployment recreates similar missions from scratch
  • No centralized procedure repository

Procedure documentation challenges

Orbit tracks mission execution and data collection:

  • Records telemetry, sensor data, and timestamps
  • Shows robot paths and captured images
  • Provides basic anomaly detection with AI

What’s missing:

  • Procedural context for why actions were taken
  • Version control for inspection procedures
  • Documentation of which regulatory procedures were followed
  • Standardized compliance reporting across facilities

How Spot missions work

Autowalk mission structure

Spot uses Autowalk for autonomous navigation. From Boston Dynamics’ SDK documentation:

Mission recording:

  • Operator drives Spot through the facility using controller
  • Robot records waypoints and navigation data
  • Creates a .walk file with linear series of actions
  • Missions follow “go to location A, perform action 1, go to location B, perform action 2” pattern

Mission playback:

  • Robot follows recorded waypoints autonomously
  • Basic obstacle avoidance lets it navigate around temporary obstacles
  • If environment changes significantly, mission may fail
  • Changes require re-recording or editing missions

Mission management at scale

Organizations with large deployments manage many mission files:

  • Each facility may have dozens or hundreds of missions
  • Facility changes require updating affected missions
  • Mission files are maintained per deployment
  • No built-in system for sharing procedures across sites

Potential workflow integration approach

Conceptual architecture

A workflow management platform could complement Orbit by providing:

Procedure layer:

  • Centralized inspection procedure repository
  • Version-controlled standard operating procedures
  • Cross-facility procedure sharing
  • Compliance documentation templates

Integration points:

  • Orbit API for mission status and data
  • Webhook notifications when missions complete
  • Custom mission actions calling external APIs
  • Post-mission workflow triggers

Example integration pattern

Diagram

What to notice:

  • Orbit handles robot operations and data collection
  • Workflow platform manages procedures and compliance
  • Integration happens via APIs and webhooks

Real-world Spot deployments

Boston Dynamics Spot robots are used across various industries:

Industrial inspection:

  • National Grid uses Spot at substations, including high-voltage facilities where people cannot enter during operation
  • AB InBev deployed Spot in their Leuven brewery as part of “Brewery of the Future” program
  • Purina integrates Spot into predictive maintenance workflows

Hazardous environments:

  • UKAEA deployed Spot at Chernobyl with radiation detection payload
  • Nuclear facilities use Spot for areas with radiation or other hazards
  • Chemical plants deploy Spot for dangerous area monitoring

Operational scale:

  • Spots have automated over 1 million data captures
  • Fleet takes a tumble approximately once every 50 kilometers
  • Used for acoustic leak detection, vibration monitoring, and thermal inspections

Workflow management integration possibilities

Procedure documentation

Organizations using Spot robots could benefit from:

  • Centralized repository of inspection procedures
  • Version control for standard operating procedures
  • Cross-facility procedure sharing
  • Compliance audit trail generation

Integration approach

Orbit provides API access and webhooks for integration:

  • Orbit API retrieves mission data and robot status
  • Webhooks trigger when missions complete
  • Third-party systems can process inspection data
  • Custom workflows can route findings to appropriate teams

Compliance and reporting

Workflow platforms could complement Orbit by:

  • Documenting which procedures were followed during inspections
  • Generating compliance reports for regulatory audits
  • Tracking procedure versions used at time of inspection
  • Creating standardized documentation across facilities

Available integration options

Orbit capabilities:

  • REST API for programmatic data access
  • Webhook notifications for real-time events
  • Low-code work order generation (beta)
  • Integration with enterprise asset management systems
  • Cloud deployment available globally

Custom development:

  • Spot SDK provides Python and C++ APIs
  • Mission customization through Autowalk extensions
  • Custom payloads can integrate with external systems
  • Developer documentation available at dev.bostondynamics.com[2]

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