Robotics > Universal Robots integration
Boston Dynamics integration
Boston Dynamics Spot is deployed in over 1,500 locations worldwide, primarily for industrial inspection and monitoring. The robot uses Orbit fleet management software for mission recording and data collection. This article explores workflow management gaps and potential integration approaches.
Hardware platform:
- Spot robot: Starting at $74,500 for base Explorer Kit (total cost often exceeds $100,000 with attachments)
- Battery life: Approximately 90 minutes per charge
- Payload capacity: 14kg
- Mobility: 1.6 m/s top speed, can climb stairs and traverse rough terrain
- Temperature range: Extended operating temperature up to 55°C
Software ecosystem:
- Orbit 5.0 platform: Fleet management, data collection, and AI-powered analysis (formerly Scout)
- AI visual inspections: Automatically detects anomalies like debris, spills, or corrosion
- Site View: Creates digital twins using 360° images for remote monitoring
- Spot SDK: Python and C++ APIs for custom development
- Autowalk: Record missions by walking routes, then play back autonomously
- API and webhooks: Integration with third-party enterprise systems
Real deployment scale:
- Over 1,500 Spot robots deployed worldwide
- More than 1 million automated data captures in 2023
- Deployed in over 35 countries
- Fleet collectively walks enough to circle Earth every three months
Spot missions work by recording specific paths and actions, then playing them back. From Boston Dynamics’ SDK documentation, missions follow a “go here, do this” pattern - a linear series of actions at defined locations.
Limitations:
- Missions play back the same way each time
- Changes to facility layout require re-recording missions
- No conditional logic based on inspection findings
- Each mission is a separate file to maintain
Each Spot deployment operates independently:
- Inspection improvements at one facility don’t transfer to others
- Mission files aren’t shared between sites
- Each deployment recreates similar missions from scratch
- No centralized procedure repository
Orbit tracks mission execution and data collection:
- Records telemetry, sensor data, and timestamps
- Shows robot paths and captured images
- Provides basic anomaly detection with AI
What’s missing:
- Procedural context for why actions were taken
- Version control for inspection procedures
- Documentation of which regulatory procedures were followed
- Standardized compliance reporting across facilities
Spot uses Autowalk for autonomous navigation. From Boston Dynamics’ SDK documentation:
Mission recording:
- Operator drives Spot through the facility using controller
- Robot records waypoints and navigation data
- Creates a .walk file with linear series of actions
- Missions follow “go to location A, perform action 1, go to location B, perform action 2” pattern
Mission playback:
- Robot follows recorded waypoints autonomously
- Basic obstacle avoidance lets it navigate around temporary obstacles
- If environment changes significantly, mission may fail
- Changes require re-recording or editing missions
Organizations with large deployments manage many mission files:
- Each facility may have dozens or hundreds of missions
- Facility changes require updating affected missions
- Mission files are maintained per deployment
- No built-in system for sharing procedures across sites
A workflow management platform could complement Orbit by providing:
Procedure layer:
- Centralized inspection procedure repository
- Version-controlled standard operating procedures
- Cross-facility procedure sharing
- Compliance documentation templates
Integration points:
- Orbit API for mission status and data
- Webhook notifications when missions complete
- Custom mission actions calling external APIs
- Post-mission workflow triggers
What to notice:
- Orbit handles robot operations and data collection
- Workflow platform manages procedures and compliance
- Integration happens via APIs and webhooks
Boston Dynamics Spot robots are used across various industries:
Industrial inspection:
- National Grid uses Spot at substations, including high-voltage facilities where people cannot enter during operation
- AB InBev deployed Spot in their Leuven brewery as part of “Brewery of the Future” program
- Purina integrates Spot into predictive maintenance workflows
Hazardous environments:
- UKAEA deployed Spot at Chernobyl with radiation detection payload
- Nuclear facilities use Spot for areas with radiation or other hazards
- Chemical plants deploy Spot for dangerous area monitoring
Operational scale:
- Spots have automated over 1 million data captures
- Fleet takes a tumble approximately once every 50 kilometers
- Used for acoustic leak detection, vibration monitoring, and thermal inspections
Organizations using Spot robots could benefit from:
- Centralized repository of inspection procedures
- Version control for standard operating procedures
- Cross-facility procedure sharing
- Compliance audit trail generation
Orbit provides API access and webhooks for integration:
- Orbit API retrieves mission data and robot status
- Webhooks trigger when missions complete
- Third-party systems can process inspection data
- Custom workflows can route findings to appropriate teams
Workflow platforms could complement Orbit by:
- Documenting which procedures were followed during inspections
- Generating compliance reports for regulatory audits
- Tracking procedure versions used at time of inspection
- Creating standardized documentation across facilities
Orbit 5.0 capabilities:
- REST API for programmatic data access
- Webhook notifications for real-time events
- Low-code work order generation (beta)
- Integration with enterprise asset management systems
- Cloud deployment available globally
Custom development:
- Spot SDK provides Python and C++ APIs
- Mission customization through Autowalk extensions
- Custom payloads can integrate with external systems
- Developer documentation available at dev.bostondynamics.com[2]
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