How To > Process improvement with Tallyfy: a comprehensive guide
Lean thinking: eliminating waste in office processes
Lean thinking is a powerful philosophy focused on maximizing customer value while minimizing waste. Originating in manufacturing (famously with Toyota), its principles are highly effective for streamlining office and service processes. A core tenet of Lean is to identify and eliminate “Muda” – the Japanese term for waste – which refers to any activity that consumes resources but creates no value for the customer.
Before you can eliminate waste, you must first understand what your customer truly values. Value is defined by what the customer is willing to pay for or what meets their explicit and implicit needs. Any step or activity in your process that doesn’t contribute to this value is potentially waste. (Refer to our article on Identifying customer needs and CTQ requirements for more on this).
Lean practitioners often use the acronym TIM WOODS to remember the eight common categories of waste. Let’s explore how these apply to typical office and service environments:
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T - Transportation: Unnecessary movement of information, documents, files, or even people for approvals or handoffs.
- Office Example: Emailing large document drafts back and forth for review instead of using a collaborative Tallyfy task with all necessary files attached; routing a physical document through multiple departments for signatures when an e-signature step in Tallyfy would suffice.
- Tallyfy Helps: Centralizes information and tasks, reducing the need to move data between systems or people unnecessarily. Clear assignments minimize misrouted work.
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I - Inventory: Excess work-in-progress, backlogs of tasks, unread emails, stockpiles of outdated reports, or even too many pending approvals.
- Office Example: A manager’s inbox clogged with hundreds of approval requests; a large queue of unprocessed customer applications.
- Tallyfy Helps: Provides visibility into workloads and queues via the Tracker view. Deadlines and automated reminders help keep work flowing, reducing inventory buildup.
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M - Motion: Unnecessary physical movements (like walking to a shared printer multiple times) or digital movements (excessive clicks, navigating complex folder structures, switching between many applications).
- Office Example: Searching across multiple shared drives and email chains to find all information related to a client case; repeatedly opening and closing different software to copy-paste information.
- Tallyfy Helps: Consolidates all task-relevant information, instructions, and forms in one place, minimizing digital searching. Integrations can automate data transfer, reducing application switching.
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W - Waiting: Idle time spent waiting for information, approvals, system responses, decisions from colleagues, or the previous step in a process to complete.
- Office Example: A project stalled because a key decision-maker is unavailable; an employee unable to proceed because they are waiting for data from another department.
- Tallyfy Helps: Automated notifications alert assignees when tasks are ready. Clear deadlines and visibility of task status help identify and reduce waiting times. Parallel steps can be configured for tasks that can happen simultaneously.
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O - Overproduction: Doing more work than necessary, sooner than necessary, or in greater quantities than needed. This includes creating reports no one uses or providing excessive detail.
- Office Example: Generating a daily detailed sales report when only a weekly summary is reviewed by management; preparing a full proposal before qualifying if the client is a good fit.
- Tallyfy Helps: Processes are launched on demand. Conditional logic (rules) can ensure only necessary steps are activated, preventing work from being done prematurely.
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O - Over-processing: Putting more work into a task than is valued by the customer. This includes unnecessary checks, excessive reviews, multiple approval layers for minor items, or using overly complex tools for simple jobs.
- Office Example: Requiring three levels of management sign-off for a minor office supply order; reformatting a document multiple times to meet slightly different internal preferences.
- Tallyfy Helps: Streamlines approvals with clear assignment. Standardized templates reduce unnecessary variations in how work is done. Conditional logic can bypass unnecessary approval steps based on defined criteria.
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D - Defects: Errors in work that require correction, leading to rework, delays, and customer dissatisfaction. This includes data entry mistakes, incorrect calculations, or miscommunications.
- Office Example: An invoice sent with the wrong amount; a marketing email deployed with broken links or typos.
- Tallyfy Helps: Clear instructions, checklists, and form fields with validation within Tallyfy tasks help prevent errors. Standardized processes reduce the chance of defects due to inconsistent methods.
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S - Skills (Non-Utilized Talent): Failing to use the knowledge, skills, creativity, and experience of your team members effectively. This also includes assigning tasks to people without the right skills or burdening skilled individuals with mundane work.
- Office Example: Not involving frontline staff in process improvement discussions; a senior analyst spending hours on basic data compilation that could be automated or delegated.
- Tallyfy Helps: Clear role assignments ensure tasks go to the right people. Improvement comments empower everyone to contribute ideas, tapping into collective intelligence.
By making your processes visible, standardized, and executable in Tallyfy Pro, you create an environment where these common office wastes are easier to spot, analyze, and systematically eliminate. This leads to more efficient operations, higher quality output, and ultimately, greater value for your customers.
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